Prototyping

Functional prototypes, sample parts and small series for reliable decisions.

From design and material- and production-oriented engineering to the manufacture of functional parts – aiming for a technically robust solution, not a mere display model. This allows decisions to be validated on the real part – the practical complement to consulting.

Equipment

Machinery.

Modern manufacturing technology in-house – for fast iterations and robust parts.

FDM 3D printing

Bambu Lab X1C & Raise3D

Bambu Lab X1C with AMS for multi-material prints and a large-format Raise3D for large parts.

Laser

Trotec Speedy 100 & LaserPecker LP5

Trotec Speedy 100 CO₂ laser and LaserPecker LP5 with rotary, extension and enclosure – for engraving and cutting.

Injection moulding

Babyplast (~6 t)

Compact injection moulding machine for tool-based sample parts and small technical series.

Services

Processes and technologies.

Every process is engineered for function, load capacity and the next implementation steps – not for looks alone.

01

3D printing

Functional parts and assemblies for development, assembly and testing – on a Bambu Lab X1C (with AMS) and a large-format Raise3D, engineered for function and further processing.

Scope
  • FDM, SLA, SLS depending on requirements
  • PLA, ABS, PETG, nylon, fibre-reinforced plastics, technical resins
  • designed for function, load capacity and further processing
Applications
  • functional prototypes and assemblies
  • assembly and installation samples
  • housings and technical components
  • samples for decision and testing phases
02

Injection moulding (small series)

Tool-based sample parts and small technical series on a compact Babyplast machine – for material, assembly and functional testing.

Technology
  • Babyplast machine (~6 t clamping force)
  • common thermoplastic materials
  • small, technically manageable parts
Applications
  • small geometries and part concepts
  • functional parts, clips, snap-fit and retaining elements
  • parts for assembly and functional testing
  • small quantities for trials and pilot applications

Useful when geometric and material effects need to be assessed on the real part.

03

Laser engraving & cutting

Complementary detail and auxiliary components by laser engraving and cutting on a Trotec Speedy 100 (CO₂) and a LaserPecker LP5 – labels, front panels, templates and fixtures.

Scope
  • engraving and cutting of wood, acrylic, leather and technical materials
  • rotary engraving, large-format extension & enclosure
  • detailed labels and markings
  • precise contours for parts and fixtures
Applications
  • front panels and user interfaces
  • labels and scales
  • assembly aids and fixtures
  • design and functional samples
04

Electronics integration

Functionally integrating electronic components and modules into mechanical systems – into robust, practical functional prototypes.

Scope
  • mechanical integration of electronic assemblies
  • adaptation and wiring of existing components
  • integration of purchased modules into working prototypes
Reference projects

Insights into selected development projects.

CAD section model of a functional assembly
Functional assembly · design & section analysis
Functional part made of glow-in-the-dark material
Functional part · special material (glow-in-the-dark)
CAD design of a gear component
Gear component · design (CAD)
3D-printed mascot for the Expo Osaka world exposition
Mascot · Expo Osaka world exposition — 3D printing
FAQ

Frequently asked questions.

Which manufacturing technologies do you offer?
3D printing (FDM, SLA, SLS), small-series injection moulding on a Babyplast machine, laser engraving and cutting, and electronics integration.
Which quantities are possible?
From one-offs and functional samples to small technical series.
Which materials are available?
Common thermoplastics, engineering and fibre-reinforced plastics as well as technical resins.
How long does a prototype take?
It depends on the process and complexity – 3D printing allows very fast iterations.
Are data and ideas treated confidentially?
Yes, including a non-disclosure agreement (NDA) on request.
Contact

Do you have an idea or a specific technical challenge?

I support you with fast, focused implementation – from concept phase to small series.

Or send me a short message – I'll get back to you promptly:

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